PLANT
WATER SYSTEM REVERSE OSMOSIS PLANT
Scope
of Work
The scope of work shall include the design,
manufacture, supply and delivery to site, erection and integration with
existing unit, commissioning and testing of the Reverse Osmosis (RO) plant with
all components, instrumentation and complete accessories including but not
limited to the following:
· 1 x
100% RO feed pump
· 1 x
100% filter feed pumps
· 1 x
100% Roughing and Polishing Multi Media Filters including coagulant and
chemical injection
· 1 x
100% Reverse Osmosis plant for removal of dissolved solid
· 2 x
100% Cartridge Filters
· 2 x
50% High pressure pumps (HPP) for SWRO
· 3 x
50% High pressure for BWRO
· 2 x
50% River water
Reverse Osmosis (RWRO) and Brackish Water Reverse Osmosis skids (BWRO)
including auxiliary system
· Dosing
pump chemicals
· Valves`
· Piping
and accessories
· Instrumentations
and control
· Spare
parts
Note :
i) The Bidder shall
provide any and all equipment, materials and accessories as required for a
complete set for the system. Although not clearly specified in the above, any
embedded materials for foundation, base plates, grounding materials, support,
electric motors, accessory piping, valves, instruments and panels as well as
the belt conveyor and piping support foundations related to the system shall be
included in the scope of work.
ii)
All
necessary structures shall be provided.
Codes
and Standards
The
reverse osmosis plant and its accessories shall be designed manufactured,
constructed and tested in accordance with the latest applicable codes and
standards as specified in Part 4 Subsection 3A.5 and other reputable
international codes and standards. The
codes and standards of the following organization are specifically applicable
to the work involved in these specifications.
Design
and Operating Conditions
REVERSE OSMOSIS UNITS
·
River water is pumped from a river water
intake through roughing & polishing multi-media filters, after injecting
coagulant and polymer.
·
Incorporated in the pre-treatment system is
the sulfuric acid and the antiscalant dosing. These two chemicals will control
scaling by reducing the potential of calcium sulfate and strontium sulfate from
precipitating and eventually clogging the micron filter and the membranes.
·
Sulfuric acid is dosed to ensure that calcium
carbonate is not precipitated within the membranes. This converts carbonates to
carbon dioxide gas thereby reducing the carbonate concentration and the
likelihood of precipitation of calcium carbonate.
·
Provisions shall be made for the addition of
antiscalant to inhibit residual carbonate and non-carbonate scaling on the
membranes.
·
Since scaling control is required based on
the water analysis, the injection of sulfuric acid and antiscalant will be
needed to ensure continuity of the membrane performance.
·
The filtered water from the multi-media
filters will have enough residual pressure to pass through the cartridge
filters and to the high pressure pumps. The purpose of the cartridge filters is
to remove particles greater than 5 micron.
·
Prior to the riverwater high pressure pumps,
the feed water is dechlorinated by the addition of sodium bisulfate, thus
preventing chlorine attack on the membranes. For this purpose, a chlorine
residual and redox potential monitors are located upstream of the riverwater
high pressure pumps to shut down the units upon a preset high level of residual
chlorine.
·
In the event of an “Off Specification Feed
Water”, the units are automatically shut down and the off-specification feed
water is dumped to waste until stable operation of pre-treatment plant produces
feed water of acceptable quality.
·
The water is then boosted by two high
pressure pumps (one for each stream) and is divided inside the RO pressure
vessels into permeate and reject streams by Reverse Osmosis pressure.
·
The brine water from the RO units will be
collected in a common manifold and then discharged by gravity.
·
First stage product water is then collected
in a GRP suck-back / break tank.
·
This tank performs two functions: first to
allow osmotic effect on stage shutdown and, second to give buffer capacity
between SWRO module and BWRO stack, thus avoiding shut-down of the BWRO module
due to low suction pressure and most importantly avoiding a very complex
control system which would require skilled personnel.
·
With the design envisaged, there is no need
for a complex control system with soft starting of the second stage, thus
making operation easier for plant personnel.
·
The first stage product water is then
boosted by 2nd stage HPP and is passed to the two pass
RO Block. The second stage RO membrane equipment has been designed to treat
100% of the full first stage output.
·
The final product water is partly diverted to
a Glass Reinforced Plastic (GRP) holding tank, which has been sized to provide
adequate volume for cleaning of the riverwater and brackish water membranes.
·
The desalinated water shall be
collected in the 2 x 200 m3 service water reservoir to be further used as
service water, portable water and as feed to demineralization plant.
FLUSHING SYSTEM
·
The system shall be designed to produce a
continuous, steady stream of high purity desalinated water. If one of the
stream is used intermittently, the 1st stage product water is automatically
flushed back through the BWRO high pressure pump, high pressure pipe work and
membranes during shut-down to replace the riverwater and to avoid corrosion of
Suspended Solid (SS) components.
·
Flushing is
achieved using 1st stage product water from the flushing / break storage tank
boosted by one flushing / cleaning pump.
·
The flushing system is common to both streams
and it has been sized to allow both, riverwater RO stacks to be flushed in
sequence using the permanently installed facilities.
·
Following the initial automatic flush of one
RO stack, the automatic flushing sequence for the second module will be
manually initiated from the control panel in the event that both streams are
shut down.
CHEMICAL CLEANING SYSTEM
·
During normal operation and with proper
pre-treatment, deposits of mineral scale, biological matter, silt and insoluble
organic constituents will build up on the membrane surface at a very slow rate.
·
A common central chemical cleaning facility
which makes use of the cleaning tank and flushing pumps and serving all modules
is provided which enables the membranes to be cleaned readily on a routine
basis.
·
Cleaning connections are provided on the
membrane’s modules for quick coupling of flexible hoses when cleaning is
required. The number of modules makes it cumbersome to install permanent
connection from the centrally located cleaning system.
CHEMICAL HANDLING FACILITIES
Chemical
dosing units are provided for the following purposes:
Chemical Dosed
|
Point of Dosing
|
Chemical Form
Packing
|
Dilution
|
Sulfuric
Acid
Scale Inhibitor
M50
Sodium
Bisulfate
|
Feed-water
before micron filters
Feed-water
before micron filters
Feed-water
before HP pumps
|
Liquid / Drum
Liquid/ Drum
Power / Bag
|
100%
100%
10%
|
Detailed
Requirements
a.
The first stage of Reverse Osmosis plant
offered is designed to operate on river water with a total dissolved solids
(TDS) content on approx. 40,000 mg/l (tentative) and the second stage RO unit
is designed to operate with a TDS of approx. 300 mg/l.
b.
Quality of river water
Referring to preliminary data as specified in
Part 4 Section 2.18, the bidder is to satisfy himself of the true conditions by
mean of his own survey especially for sludge conditions.
c.
Temperature of River water
Design at 34.80 C
d. The Bidder is required to calculate
approximately the RO plant
capacity
necessary for the plant, but no less than 2 x 25 m3/day of
average net desalinated water production.
e.
Design
Limitations
Feedwater Design Limitations prior to the
First Stage RO Unit.
- Iron, manganese, aluminum, tin : Not
more than 0.05 mg/l
which
could cause metal oxides
or
hydroxides precipitation
- Chlorine, KmnO4 or other : <0.1mg/l
oxidants
which could react with
the
membrane resulting in the loss
of
productivity
- Silt Density Index (SDI) after : Less than 5mg/l
filtration
which could cause
colloidal deposition
- Organic content (TOC,
BOD, : <3mg/l
COD)
- Hydrocarbon, oils
and greases : Zero
which
could adversely effect
productivity of membranes
- Hydrogen sulfide, which could : Zero
form
colloidal sulfur as an
oxidation product and deposit on
the
membranes
- Barium (Ba), Strontium
(Sr) and : Traces
Fluoride
(F), which could form
sparingly soluble salts and cause
precipitation
Performance
Testing And Guarantee
SHOP TESTING
According
to the Standard Specification for Pumps.
SITE TESTS
In
Particular the following plant properties shall be tested:
·
Plant Performance (on automatic and manual
control)
·
Required Desalinated Water Quality according
to US Standard Methods for Water Analysis or International recognized codes for
Water Analysis or equivalent.
·
Plant Capacity measuring flow in main pipes
and/or water levels in the treated water storage reservoir.
PERFORMANCE GUARANTEE
The
following guarantees shall be given by the Bidder
·
Plant Performance shall be guaranteed and
specified in “Bidder Data Sheet”.
·
Plant capacity as indicated in clause 4.5.5.1.4
·
Minimum lifetime of RO Modules and maximum
exchange rate in percent of RO Modules per year.
·
Maximum average specific consumption per net
m3 of desalinated water, including treated raw water supply to the prefilter,
and RO Plant. Guarantees to be stated by the Bidder in the Schedule of
Functional Guarantees.
Notes : RO = Reverse
Osmosis
GRP = Glass Reinforced Plastic
BWRO = Brackish Water Reverse Osmosis
SWRO = Sea Water Reverse Osmosis
SS = Suspended Solid
SDI = Silt Density Index
TOC = Total Organic Carbon
BOD = Biological Oxygen Demand
COD = Chemical Oxygen Demand
DEMINERALIZED WATER TANK
To store demineralized water from water
treatment system, a demineralized water tank with capacity to store three (3)
days of required demineralized water shall be provided
The tank shall be made of carbon steel plate
JIS G3101 (SS400). The Bidder shall
provide the complete accessories such as nozzles, level control, manholes,
spiral stairway, ladder and handrail, valves, piping/flexible piping,
foundation bolts and nuts, instruments, cables and grounding wire, air vent,
motor pump, instrument and control equipment and painting. The Bidder shall
design and construction with the equipments of internationally accepted
standard, e.g. API 650 standard, etc.
For performance and guarantee, the Bidder
shall perform the entire test as minimum, as the following:
-
leak testing
-
radiography
-
liquid penetration examination
WATER TREATMENT SYSTEM
The duty of the water treatment plant shall
be to provided treated water of specified qualities and daily volume throughput
to meet the requirement of the power plant. The system shall serve to remove
suspended remaining salt from the raw water by means of filtration and mixed
bed exchange. The result shall be very clean demineralized water, which
complies with the standard for high pressure boiler feed water.
The Bidder shall provide the complete water
treatment system. The water treatment system shall provide one (1) demineralized
train, consisting of mixed bed vessels with prefilter complete with internals
and initial charges of resin including all required piping, controls and
instrumentation for efficient and safe operation of the plant. The Bidder shall calculate approximately the train’s
capacity per hour, with 20 hours service time and 4 hours regeneration time.
The demineralized water system shall be
furnished complete with all required equipment, filters, injection systems,
motor drives, pumps, tanks, internal controls, appurtenances and accessories.
The Bidder also shall design the sump pit for water treatment equipment to
store the regenerative waste water.
The quality of demineralized water (treated
water) shall be automatically checked and recorded. The product shall be stored
at demineralized water tanks. The demineralized water produced shall meet these
characteristics:
(1)
conductivity level shall less than 0.5
micro-mho/cm at 25°C,
(2)
dissolved silica amount shall less than 0.015
ppm,
(3)
pH level shall be 6.5 - 7.0,
(4)
dissolved oxygen (DO2) amount
shall less than 0.3 ppm at degassing tower outlet.
The product shall be stored at demineralized
water tanks.
The Bidder shall provide all chemicals until
commercial operation and also the building for all the equipment for the
system.
The acid injection system shall use 30% to
35% HCl. The alkaline injection system shall use 45% NaOH. The storages
capacity for each injection system shall capable to store a minimum of one (1)
month solution required.
The conductivity and silica content of
demineralized water shall be continuously and automatically recorded at the
discharge of water treatment plant.
Make up water supply for Units 3&4 cooling towers
will be assured by 2x100% pumping lines. Pumps will be placed inside of
extension of actual pump room where there are two make up pumps Units 1&2
(near TRWB).
Make
up water installation for Units 3&4 will include from upstream following
components:
-
Two suction lines butterfly valves on each
one to isolate pumps, connected to existing suction collector
-
Two axially split single stage double suction
volute horizontal centrifugal type pumps with Q=580 m3/h and H=20 m
-
Two discharge lines with check valve and
butterfly valve on each one to isolate pumps
-
Discharge collector
-
Transportation pipe between pump discharge
collector and cooling water intake channel, placed underground
-
Flow meter for make up water flow with
isolation valve upstream and control valve downstream to adjust flow
Expansion joints, pumps,
valves will be by manufacturing sea water resistant
DOMESTIC AND SERVICE WATER SYSTEM
DOMESTIC WATER SYSTEM
The drinking water system provides treated
drinking water at the plant site for the operating personnel. A common drinking
water system shall receive the water from raw water tank where it will be
chlorinated and blended with river water at a controlled ratio.
The Bidder shall provide a complete drinking
water system. The system shall consist of supply pumps, blending system,
injection system, pipings, equipment, accessories, control and instrumentation.
Supply pumps shall use to suck distillate water from raw water tank to a head
tank system located on the upper level of the power house. Sodium hypochlorite
shall be injected up stream of the head tank.
All pipings values and associated equipment
of river/raw water blended system from river water/raw water source up to
drinking water storage tank shall be made from stainless steel 316.SS material.
The drinking water system is provided with 2
x 100% supply water pumps (1 unit as standby) to meet 100% of the water
consumption of the operating personnel. Operating personnel for unit 1 and 2
shall consist of approximately 50 permanent
employees, with 200 liter per person per day drinking water demand, resulting
in a total drinking water consumption of
10.000 l/day. The drinking water will
be stored within 3 days it means, the Bidder shall provide head tanks of 30 ton capacity. The head tanks shall make of fiber
reinforce plastic (FRP) or equivalent. The tank shall be outdoor type, and
provided complete with its injection system, control, valves, accessories and
pipings. The water is distributed throughout the plant from the head tank by
gravity.
Disinfections system shall ensure complete
removal of pathogenic bacteria, viruses and other harmful species. Storage and
distribution facilities shall be designed to ensure no unacceptable
contamination of the drinking water. The water shall treat to meet the minimum
quality requirements issued by the Ministry of Health of the Republic of Indonesia.
The latest revision of the applicable Indonesia water quality guidelines
will be used.
All design fabrication installation and
testing of the work to be done will be performed in accordance with last
edition of internationally codes and standard.
WATER TREATMENT PLANT C & I SYSTEM
The normal mode of plant control shall be
automatic changeover and regeneration, dosing, back-flushing or cleaning of the
various treatment streams at either pre-determined intervals, volumetric
throughput or when some control parameter is exceeded. In normal operation
there shall be a minimum of operator intervention.
The control system shall have a single
control panel for the whole treatment plant which shall include a diagrammatic
representation of the plant on which the status of each plant item and
treatment stage indicated together with volumetric flow, integrated flow, tank
levels, treated water conductivities and any other relevant control parameters.
This control system shall be located local to the water treatment plant.
Selected alarm and operational parameters shall be displayed in the central
control room to appraise the operator of water treatment plant operating
status.
There shall be provision for manual override
of the automatic control system activated from the local plant control panel.
The plant shall have adequate on-line
chemical monitoring equipment to ensure its efficient and effective operation
and to prevent detrimental effects on downstream treatment stages.
The demineralisation treatment stage shall
have fully temperature compensated conductivity monitors, reading at 250C,
and dissolved silica monitors as a minimum of on line instrumentation for the
treated water.
WATER TREATMENT SYSTEM PERFORMANCE TESTING
The Bidder shall provide details of the
commissioning tests and performance test that will form part of the supply. A
minimum requirement shall be that the water treatment plant produces water of
the specified purity, as defined for the different end uses, at the normal
maximum flow rating of the plant for a continuous period of seventy two (72)
hours with the design consumption of treatment chemicals. A secondary
requirement shall be that the make-up water treatment plant shall meet the
purified water requirements of the power plant over a thirty (30) days
operating period of normal power plant cycling.
SERVICE WATER
The Service water pumps shall be able to transfer
service water from the service water reservoir to the system including but not
be limited to the following:
1.
Mobile garage
2.
House
3.
Lubrication Cooling for CWP (Cooling Water
Pump)
4.
Dust Suppresion Water
5.
Ash Conditioning
6.
Waste water Treatment
7.
Washing water for coal conveyor system
8.
Spray water for coal unloaded device
9.
make up water coal unloaded boat
The service water pumps shall be horizontal
outdoor centrifugal type pumps. The Bidder shall provide two (2) sets of pumps
system complete with pipings, valves, accessories, controls, instrument and all
required equipment.
All design fabrication installation and
testing of the work to be done will be performed in accordance with last
edition of internationally codes and standard.
RIVER WATER INTAKE AND RIVER WATER TREATMENT PLANT
RIVER
WATER INTAKE
A river water intake
system shall be provided that is capable of providing additional water for unit
1 and 2 and pumping line for unit 3 and 4 necessary to meet the rated plant
performance requirements utilizing components proven elsewhere in service.
The principal
criteria for the design of the system shall be to ensure a supply of water to
the power plant during all possible conditions with maximum availability.
The Bidder is
required to show by suitable analysis that his proposed design of system will
meet the requirements of the power station and environmental requirements at
all times.
The Bidder shall
fully demonstrate the design as follows:
(a) The design intake and pumping
equipment shall ensure adequate quantities of water are abstracted for
continuous operation of the power station throughout the year. The system shall
be able to work under the entire range of flows and levels that can occur in
abstraction/receiving body of water at this site throughout the year.
(b) The Bidder demonstrates to the
satisfaction of the Owner that the design of the system is suitable for the
design life of the power station. This will include modeling to demonstrate the
security of supply at the proposed intake position with the proposed design.
(c) The
design and construction of any works associated with the make‑up or discharge
arrangements shall be satisfactory to the relevant consenting statutory
authorities (this shall involve modeling studies as and if required by the
statutory authority).
(d) That adequate access exists for
maintenance purposes.
(e) An economic optimization of the
system and its performance, and its effects on condenser and steam turbine
performance and their optimization.
(f) That provision has been made within
the system design to limit in the event of mal‑operation of the system, the
maximum transient pressures within the system and the reverse rotation of the
pumps to within the limits by the pump manufacturers.
(g) That there is suitable provision
within the design and scope of supply of all systems, to enable their reliable,
safe and efficient operation throughout the design life of the power station,
taking due account of all environmental conditions.
(h)
The system shall be designed to ensure that
failure of any single plant component does not result in the shutdown of a
steam turbine.
(i)
The plant shall be included to minimize the
entraintment of debris into, including suitable protection of pump intakes.
(j)
The intake capacity will assure make up water
supply of cooling towers including required surplus for treatment process
EXTENT OF SUPPLY
All plant equipment
and works necessary to meet the circulating water requirement shall be
provided;
The principal items
shall be provided for each unit including but not limited to:
|
(a) Two (2 x 100%) river water intake
pump (vertical, centrifugal, submersible type 2)
complete with electric motors. With minimum Q = 780 m3/h.
(b) All
associated electrical equipment and controls.
(c)
First and second stop logs and sets of coarse
vertical bar screen, provided with manual hoist and trolley
(d)
All isolation, non return and control valves
necessary to permit safe operation and maintenance
(e)
Debris filter with Q = 780 m3/h
(f) All system pipework, valves and
flexible connections associated with this scope.
(g)
Pipe line from pump to RWTP to include
butterfly valve. For pipes above ground will be made from carbon steel, with
internal rubber lining and external epoxy coating. For pipes underground will
be made from glass reinforced plastic.
(h)
1 x
100% portable submersible pump for maintenance and equipment washing
(i)
Cathodic protection for all hydro mechanical
equipment, screen and pump.
(j)
Re-route of existing river water intake
piping from existing river water intake pump to header.
RIVER
WATER TREATMENT PLANT
General
The scope of work shall include the design,
manufacture, supply and delivery to site, erection, commissioning of the River
Water Treatment Plant (RWTP) according to the latest technology and good
engineering practice, capable of continuous satisfactory operation, producing
the design quantities and qualities from water specified. The RWTP will supply
the treated water to the existing Treated River Water Basin (TRWB).
The RWTP system will
include all related equipment, motor drives, pumps, tanks, integrated controls,
appurtenances and accessories, including but not limited to :
-
1 x 100% concrete, Clarifier / Setting Basins
equipment and accessories to give output of water under 10 NTU
-
1 lime milk preparing and feeding system
-
1 coagulant preparing and feeding system
-
1 flocculant preparing and distribution
facility
-
1 chlorination plant with sodium hypochlorite
tank and dosing system
-
1 used water reservoir and 2 used water pumps
-
1 thickening and 1 dewatering equipment of
sludge including sludge loading equipment
-
Auxiliary equipment within the RWTP
-
All instrumentation and control including
controls, valves and accessories, also the RWTP inlet control valve will be
supplied
-
All stairs, ladders, galleries and platforms
for the equipment access and maintenance
-
All chemicals and consumables required until
one year after starting the commercial operation
-
All piping, instrumentation and controls for
chemical fill lines.
The
existing RWTP service building had prepared space for future dosing unit. The
sludge treatment plant will include all related equipment, motor drives, pumps,
tanks, integrated controls, appurtenances and accessories, including but not
limited to :
-
1 concentrate sludge thickener constructed
from reinforced concrete including mechanical equipment for the sludge
thickener (including scraper)
-
1 sludge dewatering filter press and 2 filter
press feed pumps
-
1 flocculant feed pump
-
1 sludge cake conveyor system to truck. A
sludge cake loader hopper with capacity of 12 tonne will be provided
-
The fittings, accessories and other equipment
which are necessary or usual for
satisfactory operation will be included.
Design
Conditions and Technical Requirements
General requirements
The river water treatment plant shall
supply decarbonized and clarified water to the treated river basins and pump
bay from where the water shall be transferred to the Cooling Tower 1 & 2
and the fire fighting system as well as in a later stage to the Cooling Tower 3
& 4. The plant shall be designed for chlorination, flocculation, decarbonization
and sedimentation of the river water.
The production of decarbonized and
clarified water shall be safe and continuous and the production rate adjustable
to the river water demand of the power plant. The plant shall be designed in
such a way that variation in the demand only requires little changes in the
production rate.
The design of the plant shall conform
to the plant descriptions with regard to the plant performance, and with
respect to the standard and type of control, for example, automatic control or
remote control from local control panel.
The detailed design of the plant and
equipment shall be the proprietary design of the Contractor who is responsible
for perfect plant performance according to the functional requirements of the
Specification. The design and construction of the plant and the equipment shall
meet the technical requirements given in this Specification.
Plant description
The following descriptions define the
process :
Sodium Hypochlorite, Clarifier/lime,
coagulant and flocculant preparation
and feeding
(1)
Process
The river water shall flow to the
clarifiers where Sodium Hypochlorite solution shall be added and rapidly mixed
the river water to remove micro-organism and to enhance flocculation.
The Sodium Hypochlorite (NaOCl) supply
will be supplied in drums, and transferred to the feed tank by barrel pump.
Alternative to this feeding, the Contractor may provided 1t-containers (at
least 15 containers).
Coagulant solution is added to river
water for coagulation of the suspended solids. The solution is fed by metering
pump to the river water, before it enters the clarified. The metering pump is
provided by a preparation and feed tank of one day’s storage capacity.
It is the Contractor’s responsibility
to select the most suitable chemicals, in particular the coagulant.
In case of dry Alum, the scope shall
include two hoppers with 3 days capacity each and 2 preparation and feed tanks
with motor driven agitator. The hoppers shall be fully eqipped in accordance
with the P & I Diagram.
Lime milk and flocculant solution are
fed to the clarifiers. The purpose of lime milk is for partial cold-lime
softening.
The quantity of lime milk concentration
is dependant on the river water flow inlet ratio. The concentration variation is
achieved by the screw type feeders.
The lime milk is prepared continuously,
and the solution surface level in the preparation tank is kept constant by
level controlled addition of service water.
The main lime silo is refilled with
hydrated lime on a daily basis.
The flocculant solution is prepared
continuously by the automatic package system.
The flocculant solution is proportioned
to the clarifier b y metering pump. In the clarifier part of the settling
solids is recirculated by the impeller. The sludge produced in the clarifier is
transferred to a sludge thickener.
(2)
Main
controls
The
water flow through the clarifier is automatically controlled by a manual set
point. If high level in the TRW Basins occurs the flow rate shall be reduced
accordingly. A device shall be provided to avoid raw water flow increasing
greater than 10%/hour. The inlet flow of river water shall be controlled by a
modulating valve and measured by a flow indicator transmitter.
The feed rate of Sodium Hypochloride of
coagulant and flocculant solution shall be automatically controlled
proportionally to the water flow through the clarifier (closed-loop control)
and by manual ratio adjustment, depending on the the river water composition.
If dry alum is used, preparation of alum solution shall be fully automatic.
If Ferric Chloride is used, the
transfer of Ferric Chloride solution from the storage tank to the feed tank
shall be controlled automatically by the level switches of these tanks.
The feed rate of lime milk to the
clarifier shall be constant. The concentration of lime milk shall be varied
automatically and proportinally to the river water flow by adjustment of the
vibratory be kept constant and lime milk feed rate from circulation line to
clarifier may be varied. Adjustment of lime dosing to account for variations of
water quality shall be performed by (remote) manual changing of the ratio
feeder rate/river water flow.
The Service Water flow to the lime milk
preparation vessel shall be automatically controlled by a float valve of the
vessel. The transfer of hydrated lime from the storage silo to the metering
hopper shall be automatically controlled by the level in the metering hopper.
The transfer of sludge from the
clarifier to the sludge thickener shall be automatically controlled by an
adjustable time program, controlling also Service Water flow for sludge
fluidization and line flushing.
Treatment River Water Basins (TRWB)
From
the clarifier the decarbonized and clarified water flows to the TRWB. From the
TRWB the water is supplied to the pump bay, from where the water is transferred
by pumps to the Cooling
Tower and Fire Fighting
Systems.
River water chlorination system
The river water shall flow to the
clarifiers where Sodium Hypochlorite solution shall be added and rapidly mixed
with the river water to remove micro-organism.
The Sodium Hypochlorite feed system
shall have the following basic design parameters :
-
the design dosage of Sodium Hypochlorite
shall be determined by the Contractor.
-
the
minimum design dosage shall be determined by the Contractor
-
the
point of injection shall be provided at the inlet of the clarifiers
-
Sodium
Hypochlorite dose control shall be by manual adjustment of mg/l dose but
automatically proportioned to flow.
Sodium Hypochlorite feed equipment
shall include but not limited the following :
-
One
(1) Sodium Hypoclorite solution feed tank with agitators, gallery work, piping
controls and instrumentation.
-
All
equipment overflow and drains shall be piped and routed to the drain sump.
-
A
complete Sodium Hypochlorite solution feed system for pumping Sodium
Hypochlorite solution from the feed tank to the clarifiers shall be furnished.
The shall include but not limited to the following equipment :
-
One
(1) Carbon Steel rubber lined Sodium Hypochlorite solution shop-fabricationed
feed tank per M-302. The tank sahll be designed for automatic make – up and
storage of a Sodium Hypochlorite solution. The tank shall be sized at the high
tank level to store 3 days capacity of Sodium Hypochlorite solution at the
design dosage rate and at the design gross river water flow rate to the
clarifier. The tank shall have a minimum freeboard of 200 mm above the high
tank level.
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Baffles,
bolted to the tank wall for ease of removal during cleaning. The baffles shall
be designed to promote adequate mixing.