FENCE WORK, GATES, GUARD RAIL


SCOPE OF WORK
The work specified in this section covers the furnishing of all materials, labor, transportation, equipment and services necessary for the installation of fences, gates, space, guard rails and handrailing as shown on the approved drawings or as directed by the Owner.

The work performed shall be in accordance with the specifications. The materials and workmanship for fence and gates shall conform to the following or approved equal standards :

-                         United States Department of Commerce (USDC): USDC ‑     "CS246‑Steel Galvanized Fence Fabric".

-                         "Industrial Steel Specifications for Fence Posts, Gates and Accessories".


FENCE TYPE

Fencing shall consist of hot dip galvanized steel coated with polyvinyl chloride coloured blue with a fabric height and width of 180 cm and an overall height of 210 cm from the bottom of the fabric to the top of barbed wire. The fence shall have a top rail, bottom tension wire and three strands of barbed wire mounted on 45 degree extension arms. The upper strand shall be approximately 30 cm out from the fence and 30 cm above the top of the panel. Posts shall be set in concrete.

MATERIALS

FENCE FABRIC
Fence fabric shall be vinyl-coated galvanized fabric, 3.51 mm diameter steel wire in both the horizontal and vertical directions. Galvanizing shall be a minimum thickness of 80 microns.

Fabric steel wires shall have a minimum tensile strength of 4,100 kg/cm2.

POSTS, RAILS, BRACES, GATES AND APPURTENANCES

General

Pipe hot dip galvanized pipe conforming to ASTM A120‑79.
Fittings and Accessories: Bolt & nut, U clip and post. All shall be hot dip galvanized.

Galvanizing: Hot dip galvanized pipe (inside and outside) and frame steel profile sections (all surfaces) and other ferrous parts, with a weight of zinc coating not less than 80 microns of thickness.
Sizes of Material for Posts, Rails, Braces and Gate Frames shall conform to the following dimensions or as shown on the approved drawings:

End Corner and Pull Posts: round 62 mm nominal diameter, 73 mm OD.
Intermediate Posts: round 50 mm nominal diameter, 60 mm OD.
Gate Posts: round 89 mm nominal diameter, 101 mm OD. for 2 to 4 meter nominal width of gate, single or double swing, or sliding gates.

Exterior Frames for Gates: Hot dip galvanized, round 38 mm nominal diameter, 48.26 mm OD.100 mm x 50 mm and 3.5 mm of thickness.

Interior bracing for gates : round 32 mm nominal diameter, 42 mm OD.

ATTACHMENTS
To End, Corner, Intermediate and Gate Posts: Shall be as recommended by the fence manufacturer or as approved by the Owner.
To Intermediate Posts: Fasten fabric with No. 6 gauge galvanized steel wire clips spaced not more than 375 mm center to center.
To Top Rail : Fasten fabric with 9 gauge galvanized steel wire clips spaced not more than 600 mm center to center.

BARBED WIRE AND ATTACHMENTS
Three lines of two strand 2.5 mm diameter steel wire with 2.11 mm diameter four point barbs spaced approximately 125 mm on center.

All wire shall be hot dip galvanized, with the weight of zinc coating per square meter of surface area not less than 0.24 k g/m2 for 2.5 mm diameter wire and not less than 0.20 k g/m2 for 2.11 mm diameter wire.

Barbed wire shall be fastened to extension arms with heavy galvanized steel pins, and to post extensions with galvanized steel bands.

Contractor shall provide barbed wire across the tops of gates, as well as continuously along the entire top of the fence.
                     
FENCING DETAILS
Post Setting: Contractor shall provide posts of sufficient length for depths indicated on the approved drawings.

Post Tops and Extension Arms: Malleable iron or pressed steel, with post tops for square posts designated to exclude moisture from inside the posts, and with integral extension arms for barbed wire, as follows:

For Intermediate Posts: Extension arm or arms extending at 450 angles and slotted to carry three evenly spaced strands of barbed wire with the top strand or strands located approximately 35 cm above the top of the fence panel.

For End and Corner Posts: Same construction as for intermediate posts, with the post top and extension securely riveted to posts, or extend posts up to the full height required and provide a post top.

Gate Post: Extend posts up to the full height required and provide post top.

Top Rail Details: Provide with 17.5 cm long outside sleeve type couplings every 6 m on center. The top rail shall pass through the base of the intermediate post tops and form a continuous brace from end to end of each stretch of fence. Securely fasten the top rail to terminal posts with heavy pressed steel connections.

Brace Details: Provide at both sides of corner posts, and between terminal posts or gate posts and first adjacent intermed.ate posts. The compression brace shall be pipe, same as the top rail, installed midway between the top rail and ground and extending from the braced post back to the intermediate post. Securely fasten the compression brace to posts with heavy pressed steel connections. Securely fasten the truss from the intermediate post back. to the braced post with a 10 mm diameter truss rod complete with tightening nut or turnbuckle.

GATES
Gate shall be swing and sliding type. The swing type shall be hinged to swing 180 degrees from closed to open and sliding type shall be rolled on rail, complete with frames, latches, stops, keepers, hinges, fabric and braces rail. Gate leaves shall have intermediate members and diagonal truss rods as required for rigid construction and shall be free from sag or twist. Joints between frame members shall be made by welding or by means of heavy fittings, and shall be rigid and watertight. Gate fabric shall be the same as fence fabric and shall be attached to the frame ends by stretcher bars, bolt hooks or other mechanical means.

Hinges shall be of a heavy pattern with large bearing surfaces and shall not twist or turn under the action of the gate. Latches shall be the plunger bar type, full gate height, and arranged to the gate stop, except that single gates less than 3 m wide may be provided with a forked latch. Latches shall be arranged for padlocking with a padlock accessible from both sides of the gate. Stops shall consist of a roadway plate with an anchor set in concrete and arranged to engage the plunger.
             
Keepers shall consist of mechanical devices for securing and supporting the free end of the gates when in the full open position. Keepers shall be mounted on 70 mm outside diameter pipe posts filled with concrete and set in concrete foundations.

Gates shall be installed so that they cannot be removed without disassembly of the hardware. Hardware attachment bolts shall be pinned so that removal will be difficult.

FENCE CONSTRUCTION

The installed fence shall conform to the alignment and finish grade indicated on the approved drawings. Unless otherwise indicated or specified, all posts shall be plumb and spaced 2.40 m apart. Where necessary, the fence grade shall be adjusted to fit the ground contour by slipping the fence fabric links. On steep grades, the posts may be set normal to the slope, provided transition sections are constructed. Ground surface irregularities shall be machine graded as required to eliminate frequent changes in vertical alignment and to provide a smooth profile for the fence. Clearance below the bottom of the fence shall not exceed 100 mm.

It is the intent of these specifications that the plan and profile of each reach of fence between corner posts, or between corner posts and gate posts, shall be straight. The Contractor shall grade ground surfaces as required to achieve the straight profiles before each reach of fence is installed.

Where posts are set in earth, concrete foundations 90 cm deep shall be provided. Concrete foundations shall be not less than 30 x 30 cm for line posts and with a diameter not less than the post size plus 20 cm for terminal and gate posts. Foundations shall extend above the ground surface and shall be crowned approximately 50 mm. Concrete for foundations shall conform to the cast in place concrete section. Each foundation shall be cured for at least 72 hours before further work is done on the post.

GUARD RAIL

MATERIALS
The rail elements shall be corrugated sheet steel beams conforming to plan details and the thickness of the metal shall be as specified on the plans. All guard rail elements, terminal sections and fittings shall be interchangeable with similar parts, regardless of source or manufacturer. The guard rail, terminal section and appurtenance shall be in accordance with AASHTO Designation: M 185, the plans and the following requirements:

-                         Unless otherwise specified, the beam shall be Class B, with buffer end sections being either Class A or B.

-                         The beams shall be galvanized after fabrication with Type 1 or 2 coating in accordance With AASHTO Designation: M‑180. The fabrication shall file a Brand Registration and Guarantee in accordance with AASHTO designation M‑180. Certificates of analysis shall be furnished for each per shipment covering all tests and measurements required by AASHTO Designation: M‑180.

Guard Rail Posts and Spacer Blocks
Railing posts shall be of treated timber. Spacer blocks shall be of the same material and with the same treatment as the post. Timber posts shall be treated timber of Damar Laut and shall be of the section and length as specified or as shown on the approved drawings.
The timber is treated by Creosote, Creosote Coal‑Tar Solution or Pentachlorophenol Petroleum Solution. Treatment shall he 251 kg per cubic meter of timber and the type preservatives to be used are as follows:

-                         Creosote Oil ‑ AWPA P1 for regular treatment; AWPA P13 for marine treatment.

-                         Creosote Coal ‑ Tar Solution ‑ AWPA P2, Grade A, for regular treatment; AWPA P12 for marine treatment. The ratio shall be 80% Creosote Oil and 20% coal‑tar.

-                         Pentachlorophenol ‑ Petroleum Solution ‑ AWPA P8 and P9.


CONSTRUCTION
The installed guard rail shall conform to the alignment and finish grade as indicated on the approved drawings. Unless otherwise indicated or specified, all guard rail posts shall be plumb and spaced 4 meters apart. Where posts are set in earth, concrete foundations shall be provided. Concrete for foundations shall conform to the requirements specified in Specification refers to "Concrete Works". Concrete shall be GRADE 22.

The length, depth and other sizes of the guard rail, guard rail post and spacer blocks shall be as indicated on the approved drawing or as directed by the Owner.



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