DEFINITION AND SPECIFICATION DIRECTORY

1.    GENERAL

This specification provides definitions used throughout all Project Specifications listed within this document and the precedence between documents should there be a conflict.  This specification also includes a list of all COMPANY SPECIFICATIONS and all the associated codes and standards referenced.

2.    DEFINITIONS

The following definitions apply to all Project Specifications:


APPROVAL:
Means approved in writing by the COMPANY.  Approval shall not relieve the CONTRACTOR of his obligations, liability and responsibilities.
AUTHORITIES:
National, provincial, state or local governmental agencies, and their employees, engineers, inspectors and other representatives having jurisdiction at the SITE or at any other location where COMPANY conducts their business.
COMPANY:
Conoco Indonesia Inc. Ltd., including co-venturers, employees, engineers, inspectors, and other designated representatives.
CONTRACT:
Legal documents governing goods and services provided by CONTRACTOR.
CONTRACTOR:
Supplier of materials, services and equipment required to manufacture, install, test and commission the FACILITIES, in accordance with the CONTRACT and SPECIFICATIONS.
FACILITIES:
Permanent items including pipelines, structures and associated ancillary equipment that are constructed, fabricated, installed, tested and commissioned at SITE, as a result of WORK performed in accordance with terms and conditions of the CONTRACT and SPECIFICATIONS.
MAY
One possible course of action.

PROJECT SPECIFICATIONS
Technical documents provided by COMPANY governing products and services to be provided by CONTRACTOR

SHALL
Mandatory requirement.
SITE
Location(s) where FACILITIES are fabricated, installed, tested and commissioned, as a result of WORK performed under terms and conditions of the CONTRACT and SPECIFICATIONS.
WORK
Equipment, installation aids, labor, materials and services performed and provided by CONTRACTOR to construct, fabricate, install, test and commission the FACILITIES under terms and conditions of the CONTRACT and SPECIFICATIONS.
                                         

3.    COMPANY SUPPLIED MATERIALS AND SERVICES

COMPANY shall furnish CONTRACTOR with only those materials listed in the CONTRACT Documents, which are stated as being COMPANY supplied.  No other materials or services shall be construed as being supplied by COMPANY.
Unless stated otherwise in the CONTRACT, any COMPANY supplied materials shall be delivered to CONTRACTOR at a COMPANY designated storage yard, for inclusion in the FACILITIES. 

4.    OTHER MATERIALS AND SERVICES

CONTRACTOR shall furnish all materials or services, supervision and labor, including consumables and materials used as fabrication aids, which are not stated in the CONTRACT Documents as being provided by COMPANY.  Material supplied under these SPECIFICATIONS shall be new, in first class condition, and suitable for the intended purpose.
Equipment used for construction of the FACILITIES, including use as an installation aid, shall be of proven design and in good operating condition.  Methods employed by CONTRACTOR shall be in accordance with prudent engineering, fabrication, manufacturing and industry standard onshore and offshore construction practices as appropriate.

5.    DOCUMENT INTERPRETATION AND PRECEDENCE

Company and Contractor recognize that the potential exists for conflicts arising from the interpretation of the requirements of Applicable Codes and Standards regulatory agencies, safety regulations, Company Supplied Data and other data supplied to Contractor under this contract. In the event of any such conflict, Contractor shall apply the requirements of the documents according to the order in which they govern the work as provided below. In addition, Contractor shall notify Company in writing of any such conflicts immediately upon discovery.



The order in which the above said documents shall govern is as follows:

1.            Applicable Laws
2.            Company Safety Regulations
3.            Applicable Codes and Standards
4.            Company Supplied Design Basis
5.            Contract / Scope of Work
6.            Company Supplied Information
7.            Good Engineering and Operating Practices

For any conflict between a document on this list, including any duly authorized Change therunto, and any other document below it on the list, including any duly authorized change therunto, the requirements of the first listed document shall govern and shall be the requirements pursuant to which the Work shall be performed. Any conflicts not so resolved shall be resolved by Company

CODES AND STANDARDS

American National Standards Institute (ANSI)
ANSI B1.1
Unified Inch Screw Threads
ANSI B16.5
Pipe Flanges and Flanged Fittings.
ANSI B16.9
Factory Made Wrought Steel Butt-weld Fittings.
ANSI B16.10
Face to Face and End to End Dimensions of Valves.
ANSI B16.20
Metallic Gaskets for Pipe Flanges - Ring Joint, Spiral Wound, and Jacketed
ANSI B16.5
Pipe flanges and flanged fittings
ANSI B16.9-86
Factory-Made Wrought Steel Butt-weld Fittings
ANSI B18.22.1
Plain Washers
ANSI B31.8
Gas Transmission and Distribution Piping Systems

American Petroleum Institute (API)
API RP 2A
Recommended Practice for Planning, Design and Construction of Fixed Offshore Platforms
API RP 5LW
Recommended Practice for Transportation of Linepipe on Barges and Marine Vessels.
API RP 5L1
Recommended Practice for Railroad Transportation of Linepipe.
API RP 5L2
Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas Transmission Service
API RP 5L5
Recommended Practice for Marine Transportation of Linepipe.
API RP 5L6
Recommended Practice for Transportation of Linepipe in Inland Waterways.
API SPEC 5L
Specification for Line Pipe.
API SPEC 6D
Specification for Pipeline Valves.

            American Society of Mechanical Engineers (ASME)
ASME Sect. V           
Non-Destructive Examination.
ASME Sect. VIII
Pressure Vessels
ASME Sect. IX
Welding and Brazing Qualifications

American Society of Non-Destructive Testing (ASNT)
SNT-TC-1A
Personnel Qualification and Certification in Non-Destructive Testing

American Society for Testing Materials (ASTM)
ASTM A-6
Standard Specification for General Requirements for Rolled Steel Plates
ASTM A-20
Standard Specification for General Requirements and Steel Plates for Pressure Vessels
ASTM A-36
Specification for Structural Steel.
ASTM A-82
Specification for Steel Wire, Plain, for Concrete Reinforcement
ASTM A-105
Specifications for Forgings, Carbon Steel for Piping Components.
ASTM A-153
Specification for zinc coating on Iron and steel hardware
ASTM A165
Recommended Practice for Liquid Penetrant Inspection Method
ASTM A185
Steel Welded Wire for Concrete Reinforcement
ASTM A-193M
Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service
ASTM A-194M
Specification for Carbon and Alloy-Steel Nuts for Bolts for High-Pressure and High-Temperature Service
ASTM A-216
Specification for Steel Castings, Carbon suitable for Fusion Welding for High Temperature Service.
ASTM A-234
Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures.
ASTM-A-235
Specification for High Strength Bolts for Structural Steel Joints
ASTM A283
Standard Specification for Low and Intermediate Tensile Strength Carbon Steel Plates
ASTM A-370
Test Methods and Definitions for Mechanical Testing of Steel Products.
ASTM A-325
Standard specification for structural bolts
ASTM A-388
Practice for Ultrasonic Examination of Heavy Steel Forgings
ASTM A-390
Zinc Coated Steel Wire
ASTM A-578
Specification for Straight-Beam Ultrasonic Examination of Plain and Clad Steel Plates for Special Application.
ASTM A609
Specification for Longitudinal – Beam Ultrasonic Inspection for Carbon and Low Alloy Steel Casting
ASTM A-694
Specification for Forgings, Carbon and Alloy Steel for Pipe Flanges, Fittings, Valves, and Parts for High Pressure Transmission Service.
ASTM A-700
Standard Practices for Marking & Loading Methods
ASTM B117
Standard Test Method of Salt Spray Testing
ASTM C-29
Test Method for Unit Weight and Voids in Aggregate.
ASTM C-31
Test Method for Making and Curing Concrete Test Specimens in the Field.
ASTM C-33
Specifications for Concrete Aggregates.
ASTM C-39
Test Method for Compressive Strength of Cylindrical Concrete Specimens.
ASTM C-150
Specifications for Portland Cement.
ASTM C-171
Specification for Sheet Material for Curing Concrete
ASTM C-172
Method of Sampling of Fresh Mixed Concrete.
ASTM C-642
Test Method for Specific Gravity, Absorption and Voids in Hardened Concrete.
ASTM D-75
Methods for Sampling Aggregates.
ASTM D-146
Standard Test Methods for Sampling and Testing Bitumen Saturated Felts and Woven Fabrics
ASTM D395
Standard Test Methods for Rubber Property - Compression Set
ASTM D412
Standard Test Methods for Rubber Properties in Tension
ASTM D1149
 Standard Test Method for Rubber Deterioration
ASTM D2240
Standard Test Methods for Rubber Property
ASTM D 4285
Method for Indicating Oil or Water in Compressed Air
ASTM E-23
Methods for Notched Bar Impact Testing of Metallic Materials.
ASTM E-165
Practice for Liquid Penetrant Inspection Method.
ASTM E-337
Test Method for Measuring Relative Humidity with a Psychrometer (The Measurement of Wet and Dry Bulb Temperatures).
ASTM E709-80
(1985) Practice for Magnetic Particle Inspection
astm f-436
Standard Specification for Hardened Steel Washers
ASTM 1650
Sampling and Testing Shellac Varnish
ASTM 3359
Standard Test Methods for Measuring Adhesion by Tape Test

American Welding Society (AWS)
AWS A3.0
Welding Terms and Definitions.
AWS A5.5
Specification for Low Alloy Steel Covered Arc Welding Electrodes.
AWS D.1.1
Structural Welding Code

American Water Works Association (AWWA)
AWWA C-203
Coal-Tar Protective Coatings and Linings for Steel Water Pipelines, Enamel and Tape Hot-Applied (Modified for use of Koppers Bitumastic High-Melt Enamel).

British Standards (BS)
BS 427
Method for Vickers hardness test and for verification of Vickers hardness testing machines
BS 2451         
Specification for chilled iron shot and grit
BS 3900
Methods of Test for Paints
BS 4515
Process Welding of Steel Pipelines on Land and Offshore
BS 4147
Bitumen Based Hot Applied Coating Materials for Protecting Iron and Steel
BS 5493
Code of Practice for Protective Coating of Iron and Steel Structures against Corrosion
BS 7079
Preparation of Steel Substrates before Application of Paints and Related Products
BS EN ISO 9001
Quality Systems
BS EN 10204
Inspection Documents for the Delivery of Dry Metallic Products

Det Norske Veritas (DNV)
OS-F101
Submarine Pipeline Systems, 2000
RP B401
Cathodic Protection Design
RP E305
On-bottom Stability of Submarine Pipelines

Deutsches Institute fur Normang (DIN)
DIN 53509-1
Determination of Resistance of Rubber to Ozone Cracking under Static Strain
DIN 53509-2
Testing of Rubber - Determination of Resistance of Rubber to Ozone Cracking - Part 2: Reference Method for Determining Ozone Concentration in Laboratory Test Chambers
DIN 53516
Testing of Rubber and Elastomers; Determination of Abrasion Resistance

International Standards Organisation (ISO)
ISO 1524
Paints and Varnishes – Determination of Fineness of Grind
ISO 2431
Paints and Varnishes – Determination of Flow Time by a Flow Cup
ISO 2811
Paints and Varnishes – Determination of Density
ISO 2813
Paints and Varnishes – Measurement of Specular Gloss of Non-Metallic Paint Films
ISO 5151
Paints and Varnishes – Determination of Volatile and Non-Volatile Matter
ISO 8501-1
Preparation of Steel Substrates before Application of Paints and Related Products – Visual Assessment of Surface Cleanliness
ISO 8503-1
Preparation of Steel Substrates before Application of Paints and Related Products – Surface Roughness Characteristics of Blast – cleaned Substrates
ISO 9000
Quality Systems
IS0 14001
Environmental Management System Specification with Guidance for Use

Manufacturers Standardization Society (MSS)
MSS- SP -6
Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
MSS- SP -44
Steel Pipeline Flanges.
MSS- SP -53
Quality Standard for Steel Castings and Forgings - Magnetic Particle Examination Method.
MSS- SP -54
Quality Standard for Steel Castings - Radiographic Examination Method.
MSS- SP –55
Quality Standard for Steel Castings - Visual Method.
MSS- SP -75
Specification for High Test Wrought Butt- Welding Fittings.

National Association of Corrosion Engineers (NACE)
RP-01
Corrosion Control of Steel, Fixed Offshore Platforms Associated with Petroleum Production
RP-02-74
Recommended Practice, High Voltage Electrical Inspection of Pipeline Coatings Prior to Installation.
RP-06-75
Recommended Practice for Control of Corrosion on Offshore Steel Pipelines.
RP-0387-87
Metallurgical and Inspection Requirements for Cast Sacrificial Anodes for Offshore Applications.
RP-0492-99
Acceptance Criteria for Cracks in Cast Anodic Materials
TM 0284
Test Method for Evaluation of Pipeline Steels for Resistance to Stepwise Cracking

Steel Structures Painting Council (SSPC)
SSPC Manual
Steel structure Painting Counsel “Surface Preparation Standards”
SSPC-PA-2
Measurement of Dry Paint Thickness With Magnetic Gauges
SSPC- SP -1
Solvent Cleaning
SSPC- SP -3
Power Tool Cleaning
SSPC- SP -5
White Metal Blast Cleaning
SSPC-SP6
“Commercial Blast Cleaning”
SSPC-SP7
“Brush Off Blast Cleaning”
SSPC- SP -10
Near-white Blast Cleaning
SSPC-SP-63
“Solvent Cleaning”
SSPC-PA-2
“Measurement of Dry Paint Thickness with Non-Destructive Magnetic Gauges”
Swedish Institute of Standard Specifications (SIS)

SIS 05 5900
Pictorial Surface Preparation Standard for Painting Steel Surfaces
7.   PROJECT SPECIFICATIONS

CONTRACTOR shall utilise the latest revision of the following project Documents / Specification






Document Description
Document Number

Specification Project Calendar
84506-00-00-0L-010

Specification Contractor Planning and Scheduling Requirements
84506-00-00-0L-020

Specification Contractor Progress Measurement Requirements
84506-00-00-0L-030

Specification Correspondence Coding and Document Numbering
84506-00-00-0L-040




Specification Definitions & Specification Directory
84506-60-00-2L-000

Specification QA/QC Quality Assurance/Quality Control
84506-60-00-2L-010

Specification General Offshore Specification
84506-60-00-2L-020

Specification Offshore Survey
84506-60-00-2L-030

Specification As-Built Survey  ( Withdrawn)
Combined with 84506-60-00-2L-030

Specification Offshore Positioning Systems
84506-60-00-2L-050

Specification Basis of Design
84506-60-00-2L-060

Specification Data Management System
84506-60-00-2L-070




Specification Seamless Linepipe
84506-60-30-2L-210

Specification Induction Bends
84506-60-30-2L-220

Specification Aluminum Anode Bracelet Installation
84506-60-30-2L-240

Specification Concrete Coating Application
84506-60-30-2L-250

Specification Pipeline Asphalt Enamel Coating (Export Pipeline System)
84506-60-30-2L-260

Specification Handling Storage and Transportation of Linepipe
84506-60-30-2L-270

Specification Aluminum Bracelet Anodes
84506-60-30-2L-280

Specification Pipeline Flanges
84506-60-30-2L-290

Specification Butt-welding Pipeline Fittings
84506-60-30-2L-300

Specification Subsea Check Valves (Revised and Combined       with Specification 84506-60-30-2L-640)
84506-60-30-2L-310

Specification Subsea Ball Valves (Revised and Combined       with Specification 84506-60-30-2L-630)
84506-60-30-2L-320

Specification Pipeline Welding
84506-60-30-2L-330

Specification Pipeline Weld NDT
84506-60-30-2L-340

Specification Free Span Correction
84506-60-30-2L-380

Specification Cleaning, Gauging and Hydrotesting
84506-60-30-2L-390

Specification Pre-commissioning (Export Pipeline System)
84506-60-30-2L-400

Specification Internal Linepipe Coating
84506-60-30-2L-410

Document Description
Document Number

Specification Offshore Pipelay
84506-60-30-2L-420

Specification Field Joints
84506-60-30-2L-430

Specification AU Weld NDT
84506-60-30-2L-440




Specification Subsea Structures and Spool Installation
84506-60-31-2L-500

Specification Fabrication of Subsea Structures
84506-60-31-2L-510

Specification Piping Fabrication & Welding
84506-60-31-2L-520

Specification Subsea Structure Piping Anti-corrosion Coating
84506-60-31-2L-530

Specification Hydrotesting of Subsea Structure Piping
84506-60-31-2L-540




Specification Pipeline Field Joint Material (Infield System)
Withdrawn

Specification Shrink Sleeve Field Joint Coating (Infield System)
Withdrawn

Specification Fusion Bonded Epoxy (Infield System)
Withdrawn

Specification Subsea Ball Valves (Infield System) (Withdrawn)
Combined with 84506-60-30-2L-320

Specification Subsea Check Valves (Infield System)  (Withdrawn)
Combined with 84506-60-30-2L-310

Specification Pre-commissioning (Infield System)
84506-60-30-2L-650









      8.   PROJECT DRAWINGS
     
Export System Drawings

Document Description
Document Number
Overall Field Development – Route Plan
84506-60-30-21-110


Hang Tuah Approach – Export Option B
84506-60-30-23-200
ADGF PLEM System Schematic
84506-60-31-22-200
Duyong Central Processing Platform Approach
84506-60-30-23-300
Duyong PLEM System Schematic
84506-60-31-22-300
Block B Tee & PLEM System Schematic
84506-60-31-22-400
Block B Tee Framing Plan – elevations, sections and details
WNTS-02-DWS-2115


Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP0.000 to KP9.365
84506-60-30-21-200
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP9.365 to KP18.785
84506-60-30-21-201
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP18.785 to KP28.185
84506-60-30-21-202
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP28.185 to KP37.380
84506-60-30-21-203
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP37.380 to KP46.775
84506-60-30-21-204
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP46.775 to KP55.000
84506-60-30-21-205
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP55.000 to KP64.440
84506-60-30-21-206
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP64.440 to KP73.820
84506-60-30-21-207
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP73.820 to KP83.240
84506-60-30-21-208
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP83.240 to KP92.650
84506-60-30-21-209
Export Pipelines Alignment Sheet Hang Tuah to Duyong – KP92.650 to KP96.190
84506-60-30-21-210

Infield Subsea System Drawings



Document Description




Document Number
Block B Field Layout
84506-00-30-25-010
Infield System Layout Option 2 - Keong/Kijing
84506-60-30-21-140
Hang Tuah Approaches
84506-60-30-23-210


Keong Field Layout at Manifold MK1
84506-60-30-23-500
Kijing Field Layout at Manifold MJ1
84506-60-30-23-700


Keong and Kijing Flowlines P&ID
84506-60-31-22-710


Keong Manifold MK1 General Arrangement
84506-60-31-24-620
Kijing Manifold J1 Manifolds General Arrangement
84506-60-31-24-720


Infield Flowlines Alignment Sheet Kijing 3 to Keong – KP0.000 to KP9.170
84506-60-30-21-211
Infield Flowlines Alignment Sheet Kijing 3 to Keong – KP9.170 to KP18.590
84506-60-30-21-212
Infield Flowlines Alignment Sheet Kijing 3 to Keong – KP18.590 to KP22.03
84506-60-30-21-213
Infield Flowlines Alignment Sheet Keong to Hang Tuah – KP0.0 to KP4.03
84506-60-30-21-214


Keong Subsea Control Distribution Schematic
84506-60-33-43-510
Keong Topside Control Distribution Schematic
84506-60-33-43-520
Keong Subsea Tree and Control P&ID Schedule
84506-60-33-43-530
Keong/Kijing Subsea Tree and Control P&ID
84506-60-33-43-630
Keong/Kijing Subsea Control System Block Diagram Option 2
84506-60-33-43-730


Mooring Buoy Schematic
84506-50-32-71-001
Mooring Buoy Rigging Schematic
84506-50-11-82-001
Subsea Tree Installation Schematic
84506-50-11-82-002


Hang Tuah Drawings








Document Description

Document Number
Deck Installation Tolerances
84502-50-00-80-042
J-tube Details  Sheet 1
84502-50-00-60-840
J-tube Details  Sheet 2
84502-50-00-60-841
Appurtenances General Arrangement – Leg 2 Elevation
84502-50-00-60-851
Appurtenances General Arrangement – Leg 4 Elevation
84502-50-00-60-853
Appurtenance Access Platforms General Arrangement Leg 2
84502-50-00-60-862
Appurtenance Access Platforms General Arrangement Leg 4
84502-50-00-60-864
Top of Leg Layout Leg 2
84502-50-00-60-866
Top of Leg Layout Leg 4
84502-50-00-60-868
Appurtenance Access Platform Details
84502-50-00-60-869


Duyong CPP Drawings


Layout of the Duyong field Complex
Figure A.1.0
Duyong Complex Pipelines Layout

Duyong DYG-GC Platform Orientation
874-90-9302-GC-P
Plot Plan Upper Deck Central Processing Platform – Option 2
SK/ME/013
Equipment Layout Duyong CPP – Upper Deck Pancake Area
SK/ME/015
Piping Elevation Central Processing Platform
SK-ME-022
Plot Plan Lower Deck
871-10-1017-P-L


Umbilical Technical Package

Conoco Indonesia Inc ADGF Field Development (umbilical x-section)
3943/01/044
Layout of Umbilical Hang-off & Pigtail Lengths
DC9304
General Arrangement of Tembang Pull-in/Hang-off
3943/02/029
Duco Limited – Preliminary Manufacturing Schedule

Inspection and Test Plan
ITP No. 893
Standing Instruction – Umbilical Installation Guidelines
SI/06/139


Subsea Control System Technical Package


ADGF (Keong Kijing) Field Development Project RFQ
Quote No: 600-756/11/00


9.      Miscellaneous Technical Data


Conoco Indonesia Inc. – Pipeline Route Surveys – Final Report, 29th May – 17th June, 2000.

Petronas Technical Standards Design and Engineering Practice –
Pipeline Engineering
PTS 30.40.00.10
Petronas Technical Standards Design and Engineering Practice –
Riser Design
PTS 31.40.10.10

 



10.   Company SHE Policies, Systems And Guidelines


Company‘s Safety, Health and Environmental Policy

Company’s Safety, Health, Environmental, Management system (SHEMS)

Company’s Safety, Occupational Health and Environmental (SHE) Requirements

ADGF Project Safety Plan
IFR/QA/PR/84506-00-002
Contractor Safety Guideline Principles (SMK3) issued August 1999 by Pertamina


 

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